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Locus Systems

Aerospace manufacturing

Tool accountability where a missing item grounds the job

In aerospace manufacturing and MRO, every tool must be accounted for at the end of the task. Our boards make the count visual: numbered shadows, sign-out sections and lockable formats so tool control is a glance, not a paperwork exercise.

Passenger aircraft undergoing maintenance inside an aerospace hangar
Red Rolls-Royce shadow board with labelled positions for ten external micrometers
External micrometer board, Rolls-Royce

What we see on site

Common problems in aerospace manufacturing

  1. Problem 01

    FOD risk

    Unaccounted tools and consumables are a foreign object debris risk and a compliance finding.

  2. Problem 02

    Slow tool counts

    Manual tool checks at the end of each task take time and depend on the individual.

  3. Problem 03

    Controlled areas

    Composite and clean bays need boards that do not shed particles or hold contamination.

  4. Problem 04

    Traceability

    Calibrated tools need a visible home and a clear record of who has them.

What we make for this sector

Relevant board types

Tool shadow boards

A shadow board designed and labelled to your exact tool set, so a missing item is obvious at a glance and every tool has a fixed home.

Details

Cleaning stations

Defined equipment points for FOD walks and controlled-area clean-downs.

Details

Visual management boards

Custom-printed visual management boards for daily performance meetings, KPI tracking and problem solving. Bring targets, actual results and actions together in a fixed layout designed around your team's routine.

Details

Sector detail

Built for FOD and controlled areas

  • The board cannot become FOD

    Printed shadows can't peel, so the board itself never becomes FOD.

  • Unmistakable empty positions

    A contrasting background makes an empty tool position unmistakable during FOD checks.

  • Identification on the board

    Tool ID, asset number and check frequency can be printed directly on the board.

  • Sign-out section

    Add a sign-out section to record who has removed a tool and when it is due back.

  • Lockable calibrated-tool storage

    Lockable stainless enclosures keep calibrated tooling controlled between tasks.

  • Clean-bay materials

    Smooth, sealed, wipe-clean materials are selected to suit your controlled-area requirements.

Standards

Compliance and standards notes

How our boards support the standards this sector works to. We are not a certification body; your auditor has the final say.

AS9100 tool control
Numbered shadows and sign-out layouts support tool accountability procedures.
FOD prevention programmes
Layouts and materials chosen to support your FOD control plan.
Quality management
Our shadow boards are manufactured under the Klipspringer Group's ISO 9001:2015 certified quality management system. Supplier questionnaires and company documentation available on request.

Trusted by teams at

  • Rolls-Royce logo

Examples

Aerospace boards we have made

More in the gallery
  • Red Rolls-Royce shadow board with labelled positions for ten external micrometers
    External micrometer board, Rolls-Royce
  • Safran MFF tool station with spanners, screwdrivers, sockets, mallet and specialist hand tools in labelled positions
    MFF tool station, Safran
  • Operator in PPE taking a spanner from an open stainless steel tool cabinet with shadowed positions
    Stainless tool cabinet in use

Working in aerospace manufacturing? Tell us about the site.

Plan a board for your aerospace site.

Pick your tools, choose colours and fixing, and see an indicative board-only price as you go. Save it and we'll review it before sending your official quote.

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Tell us what's driving you mad. We'll start there.

Tell us what you need and where it will go. We reply within 2 working hours (Mon–Fri, 7am–4pm).

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  • — Design proof before anything is made
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