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Locus Systems

Automotive manufacturing

Tool control and 5S for takt-driven production

Automotive plants and tier suppliers run to the minute. A missing tool at a station is lost output, and a cluttered cell fails the next audit. We make boards that put the right tools and cleaning equipment at the point of use, sized to the cell and labelled to your standard.

Automotive manufacturing line with vehicle bodies and robotic assembly equipment
Toyota hybrid and EV safety kit shadow board on an orange panel with screwdrivers, pliers, rescue hook and face shield in labelled positions
Hybrid and EV safety board, Toyota

What we see on site

Common problems in automotive manufacturing

  1. Problem 01

    Line-side tool loss

    Shared tools drift between stations and shifts, and the search for them shows up as micro-stops.

  2. Problem 02

    Audit findings

    Customer and internal 5S audits keep flagging the same unlabelled, unhomed items.

  3. Problem 03

    Changeover time

    Changeover kits are incomplete when the changeover starts, adding minutes to every SMED cycle.

  4. Problem 04

    Inconsistent standards across cells

    Each team improvises its own board, so the visual standard varies from one end of the line to the other.

What we make for this sector

Relevant board types

Tool shadow boards

A shadow board designed and labelled to your exact tool set, so a missing item is obvious at a glance and every tool has a fixed home.

Details

Cleaning stations

A fixed home for brushes, squeegees, mops and consumables, colour-coded to zone so cross-contamination and lost equipment stop being a daily problem.

Details

Visual management boards

Custom-printed visual management boards for daily performance meetings, KPI tracking and problem solving. Bring targets, actual results and actions together in a fixed layout designed around your team's routine.

Details

Standards

Compliance and standards notes

How our boards support the standards this sector works to. We are not a certification body; your auditor has the final say.

IATF 16949
Boards support workplace organisation and controlled tooling requirements within your QMS.
Customer-specific 5S standards
Layouts and colour codes matched to OEM visual standards where you supply them.

Trusted by teams at

  • Caterpillar logo
  • Tata Steel logo
  • Aston Martin logo

Examples

Automotive boards we have made

More in the gallery
  • Aston Martin cleaning station with a shovel, brush, broom and dustpan held in black silhouettes on a white board with a dark header
    Cleaning station, Aston Martin
  • Jaguar Land Rover high-level conveyor tooling board holding a mallet, spanners and colour-coded hex keys
    High-level conveyor tooling, Jaguar Land Rover
  • Toyota hybrid and EV safety kit shadow board on an orange panel with screwdrivers, pliers, rescue hook and face shield in labelled positions
    Hybrid & EV safety kit board, Toyota

Questions

Frequently asked

Can boards match our OEM customer's colour standard?
Yes. Send us the standard and we design to it. Where no standard exists we propose one and document it.

Working in automotive manufacturing? Tell us about the site.

Plan a board for your automotive site.

Pick your tools, choose colours and fixing, and see an indicative board-only price as you go. Save it and we'll review it before sending your official quote.

Open the project builder

Enquire

Tell us what's driving you mad. We'll start there.

Tell us what you need and where it will go. We reply within 2 working hours (Mon–Fri, 7am–4pm).

  • — Photos of the area help us quote faster
  • — No obligation, no sales calls unless you ask
  • — Design proof before anything is made
Design your own board

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What do you need, where will it go, and roughly when?

Up to 3 images or PDFs, 10MB each. Photos of the area or an existing board help us quote faster.

Consent

We reply within 2 working hours (Mon–Fri, 7am–4pm).