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Locus Systems

Tool boards

Tool shadow boards

A shadow board designed and labelled to your exact tool set, so a missing item is obvious at a glance and every tool has a fixed home.

Front view of a Safran tool shadow board holding spanners, screwdrivers, pliers and sockets

What it is

About tool boards

A tool shadow board holds a defined set of tools against a precise 1:1 silhouette. We trace each shadow from the real tool so the fit is exact, draw the layout from your tool list or a photograph, agree the arrangement, and manufacture the board with the hooks and holders required to hold each item securely.

Your team shouldn't need detective skills to find a screwdriver.

Who it suits

  • Assembly cells and line-side workstations
  • Maintenance and tool-room teams
  • Sites with foreign object debris or tool control requirements
  • Any area where shared tools go missing

Configuration

Options and materials

Every board is specified from these options. If you need something not listed, ask.

View specification library

Configuration options

Mounting
Wall-fixed, magnetic wall fixing, mobile trolley or bench-mounted. Magnetic fixings are supplied; direct-to-wall and other wall fixings are not supplied
Retention
Wide range of hooks, holders, spring clips or magnetic strips 
Labelling
Tool name, asset number, kanban or check frequency
Security
Open, or lockable stainless enclosure with polycarbonate door or padlock hasp for high-value and calibrated tooling
Precision tooling
Custom built brackets to suit micrometers, gauges and machine change parts
Identification
Colour-coded by zone, shift or tool owner

Materials

Board
Rigid aluminium composite (ACM) panel, wipe-clean surface
Graphics
Direct print with a UV-cured coating and no laminate, providing durable protection for harsh environments
Frames and fixings
304 grade stainless steel with welded closed ends

Applications

Typical applications

  • 01

    5S Sort and Set in Order: one fixed home for every active tool

  • 02

    Multi-shift and multilingual teams — the silhouette reads without words

  • 03

    Line-side tooling for repetitive assembly tasks

  • 04

    Changeover kits for SMED programmes

  • 05

    Calibrated tool control with sign-out

  • 06

    Emergency and spill-response kits

Examples

Tool boards we have made

More in the gallery
  • Jaguar Land Rover high-level conveyor tooling board holding a mallet, spanners and colour-coded hex keys
    High-level conveyor tooling, Jaguar Land Rover
  • Black Beta Allen key station with five colour-coded hex key sets held against detailed printed shadows
    Allen key station, Beta
  • Wall-mounted presshouse tool shadow board holding spanners, hex keys, pliers and a mallet next to pump control panels
    Presshouse tool board beside pump controls
  • Tata Steel branded shadow board with stainless brackets holding a hook spanner, club hammer and punches
    Branded tool board, Tata Steel
  • Black shadow board for Dyson electronics with precision screwdrivers, pliers, cutters and scissors in labelled positions
    Electronics tool board, Dyson
  • Floor-standing Amazon Robotics tool station on a steel frame with hammers, spanners and screwdrivers
    Free-standing tool station, Amazon Robotics
  • Operator securing a padlock on a perforated stainless steel tool cabinet door
    Padlocked tool control cabinet
  • Blatchford branded tool station with stainless clips for precision tools and scissors
    Precision assembly tool station, Blatchford
  • Yellow Maple tool station on a mobile blue frame holding a full set of spanners and pliers
    Mobile tool station, Maple
  • Close-up of screwdrivers held in stainless steel clips on a black shadow board
    Stainless screwdriver clips

Questions

Frequently asked

Can you work from a photograph of our tools?
Yes. A photograph with a scale reference is enough to produce a first proof. We confirm dimensions before manufacture.
Do you supply the tools?
We can supply boards with or without tools. Most customers fit their existing tool set.

Need tool boards? Send us a photo of the area.

Also see: Cleaning stations and Visual management boards

Plan this board yourself.

Pick your tools, choose colours and fixing, and see an indicative board-only price as you go. Save it and we'll review it before sending your official quote.

Open the project builder

See the quality before you commit.

A scaled-down shadow board with direct print, a UV-cured coating and hooks. No laminate. Dispatched within 2 working days.

Request a sample pack

Enquire

Tell us what's driving you mad. We'll start there.

Tell us what you need and where it will go. We reply within 2 working hours (Mon–Fri, 7am–4pm).

  • — Photos of the area help us quote faster
  • — No obligation, no sales calls unless you ask
  • — Design proof before anything is made
Design your own board

Fields marked * are required.

What do you need, where will it go, and roughly when?

Up to 3 images or PDFs, 10MB each. Photos of the area or an existing board help us quote faster.

Consent

We reply within 2 working hours (Mon–Fri, 7am–4pm).